Amorphous oval iron core

Amorphous Alloys are metallic glass materials without a crystalline structure. Amorphous-Alloy Cores provide better electrical conductivity, higher permeability and magnetic density, and efficient operation over a wider temperature range than cores made from conventional materials. Smaller, lighter, and more energy-efficient designs are possible for transformers, inductors, invertors, motors, and any device requiring high frequency, low loss performance.

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Amorphous magnetic cores allow smaller, lighter and more energy efficient designs in many high frequency applications for Invertors, UPS, ASD(Adjustable speed drives), and Power supplies (SMPS). Amorphous metals are produced in using a rapid solidification technology where molten metal is cast into thin solid ribbons by cooling at a rate of one million℃/second. Amorphous magnetic metal has high permeability due to no crystalline magnetic anisotropy.Amorphous magnetic cores have superior magnetic characteristics, such as lower core loss, when compared with conventional crystalline magnetic materials. These cores can offer superior design alternative when used as the core material in the following components: AC Reactor DC Inductor PFC Boost Inductor:under 6KW(microlite 100µ) and over 6KW Common Mode Chokes MagAmp Differential Mode Chokes/SMPS Output Inductor Spike Absorbing Cores CT's using Amorphous Magnetic Cores High Frequency Low Loss Transformers Advantages of using amorphous cores: High permeability High magnetic density Reduced distribution and core losses Low coercivity forces Low no-load loss Low temperature rise Affordably priced Excellent resistance to corrosion High harmonic wave tolerances Craftsmanship Amorphous alloys are formed by adding a certain amount of glass forming agent to the molten metal, and rapidly quenching and casting using a narrow ceramic nozzle under high temperature melting conditions. Amorphous alloys have the similar characteristics of glass structure, which not only make them have excellent mechanical properties, physical properties and chemical properties, but more importantly, the new technology of producing amorphous alloys using this rapid quenching method is less than the cold-rolled silicon steel sheet process. 6 to 8 processes can save energy consumption by 60% to 80%, which is an energy-saving, time-saving and efficient metallurgical method. Moreover, the amorphous alloy has low coercivity and high magnetic permeability, and its core loss is significantly lower than that of oriented cold-rolled silicon steel sheet, and its no-load loss can be reduced by about 75%. Therefore, the use of amorphous alloys instead of silicon steel sheets to manufacture transformer cores is one of the main means to save energy and reduce consumption in today’s power grid equipment.

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